As the demand for electric mobility and energy storage grows, OEMs need precise management of lithium-ion batteries. Traditional methods fall short—real-time insights, predictive fault detection, and seamless IoT integration are essential.
Trinetra Tsense’s IoT-Based Battery Monitoring System offers a competitive edge by extending battery life, preventing failures, reducing maintenance costs, and ensuring safety and efficiency at scale.

Key Challenges Faced by OEMs
- Lack of Real-Time Battery Insights: No live data on State of Charge (SoC) and State of Health (SoH).
- Unpredictable Failures and Downtime: Absence of predictive maintenance leads to operational disruptions.
- Safety Risks from Critical Faults: Overheating, overvoltage, and short circuits go unnoticed without timely alerts.
- Inefficient Charging Cycles: Suboptimal charge/discharge cycles reduce battery lifespan.
- Difficulty in Battery Swap Tracking: Monitoring performance during frequent battery swaps is challenging.
- Security & Lifecycle Management Issues: Inadequate theft protection and inaccurate lifecycle tracking complicate operations.
Key Features: IoT-Enabled Battery Monitoring System:
Trinetra Tsense provides a powerful, connected Battery Monitoring Solution for OEMs in electric vehicles and energy systems:
- Real-Time Monitoring: Continuous tracking of SoC, SoH, voltage, temperature, and charge cycles.
- Instant Alerts: Automated notifications for critical events like overheating, deep discharge, or overvoltage.
- AI-Powered Predictive Maintenance: Early fault detection and proactive servicing to minimize downtime.
- Cloud-Based Dashboard: Centralized monitoring, analytics, and reporting accessible from anywhere.
- Seamless Integration: Compatible with existing fleet management and IoT platforms (via 4G, BLE, CAN).
- Battery Lifecycle & Warranty Tracking: Automates lifecycle management and optimizes replacement planning.
- Security & Anti-Theft: GPS alerts and QR-code authentication to prevent theft and unauthorized access.
- Automated Diagnostics & Reporting: Streamlines operations and supports service teams with detailed analytics.
Benefits to OEM Manufacturers:
- Maximized Battery Usage: Data-driven insights optimize battery performance.
- Improved Fleet Availability: Reduced downtime through proactive issue detection.
- Enhanced Safety: Early detection of anomalies and critical faults.
- Cost Efficiency: Lower operational and maintenance costs.
- Smarter Lifecycle Management: Optimized warranty planning and replacement schedules.
- Transparency & Traceability: Full visibility into battery performance and lifecycle.
- Sustainability: Reduces e-waste by maximizing battery efficiency and lifespan.
Focus Area | Details | Impact |
Battery Lifecycle Extension |
Optimized charge/discharge cycles |
Increase in battery lifespan |
Operational Uptime |
Reduced battery failures & downtime |
Significant improvement in fleet availability |
Safety & Compliance |
Early fault detection and real-time monitoring |
Fewer safety incidents |
Cost Savings |
Lower maintenance and replacement costs |
Reduction in battery replacement costs |
Applications:
- Electric Two-Wheelers and EV Fleets
- Swappable Battery Solutions for Shared Mobility
- Industrial Lithium-Ion Battery Packs
- Energy Storage Systems in Solar and Wind Projects
- Telecom Battery Backup Systems
- Automated Material Handling Systems / Warehouse Equipment
- Battery OEMs Seeking Post-Sale Analytics & Lifecycle Data.
In an era where energy drives mobility, Trinetra Tsense empowers OEMs with advanced battery monitoring, offering real-time insights, proactive issue detection and longer battery life.
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