IoT based Battery Monitoring System

Smarter Battery Intelligence for Safety, Performance & Lifecycle Management

As the demand for electric mobility and energy storage grows, OEMs need precise management of lithium-ion batteries. Traditional methods fall short—real-time insights, predictive fault detection, and seamless IoT integration are essential.

Trinetra Tsense’s IoT-Based Battery Monitoring System offers a competitive edge by extending battery life, preventing failures, reducing maintenance costs, and ensuring safety and efficiency at scale.

IoT based Battery Monitoring System

Key Challenges Faced by OEMs

  • Lack of Real-Time Battery Insights: No live data on State of Charge (SoC) and State of Health (SoH).
  • Unpredictable Failures and Downtime: Absence of predictive maintenance leads to operational disruptions.
  • Safety Risks from Critical Faults: Overheating, overvoltage, and short circuits go unnoticed without timely alerts.
  • Inefficient Charging Cycles: Suboptimal charge/discharge cycles reduce battery lifespan.
  • Difficulty in Battery Swap Tracking: Monitoring performance during frequent battery swaps is challenging.
  • Security & Lifecycle Management Issues: Inadequate theft protection and inaccurate lifecycle tracking complicate operations.

Key Features: IoT-Enabled Battery Monitoring System:

Trinetra Tsense provides a powerful, connected Battery Monitoring Solution for OEMs in electric vehicles and energy systems:

  • Real-Time Monitoring: Continuous tracking of SoC, SoH, voltage, temperature, and charge cycles.
  • Instant Alerts: Automated notifications for critical events like overheating, deep discharge, or overvoltage.
  • AI-Powered Predictive Maintenance: Early fault detection and proactive servicing to minimize downtime.
  • Cloud-Based Dashboard: Centralized monitoring, analytics, and reporting accessible from anywhere.
  • Seamless Integration: Compatible with existing fleet management and IoT platforms (via 4G, BLE, CAN).
  • Battery Lifecycle & Warranty Tracking: Automates lifecycle management and optimizes replacement planning.
  • Security & Anti-Theft: GPS alerts and QR-code authentication to prevent theft and unauthorized access.
  • Automated Diagnostics & Reporting: Streamlines operations and supports service teams with detailed analytics.

Benefits to OEM Manufacturers:

  • Maximized Battery Usage: Data-driven insights optimize battery performance.
  • Improved Fleet Availability: Reduced downtime through proactive issue detection.
  • Enhanced Safety: Early detection of anomalies and critical faults.
  • Cost Efficiency: Lower operational and maintenance costs.
  • Smarter Lifecycle Management: Optimized warranty planning and replacement schedules.
  • Transparency & Traceability: Full visibility into battery performance and lifecycle.
  • Sustainability: Reduces e-waste by maximizing battery efficiency and lifespan.

Key ROI Metrics:

Focus Area Details Impact
Battery Lifecycle Extension
Optimized charge/discharge cycles
Increase in battery lifespan
Operational Uptime
Reduced battery failures & downtime
Significant improvement in fleet availability
Safety & Compliance
Early fault detection and real-time monitoring
Fewer safety incidents
Cost Savings
Lower maintenance and replacement costs
Reduction in battery replacement costs

 

Applications:

  • Electric Two-Wheelers and EV Fleets
  • Swappable Battery Solutions for Shared Mobility
  • Industrial Lithium-Ion Battery Packs
  • Energy Storage Systems in Solar and Wind Projects
  • Telecom Battery Backup Systems
  • Automated Material Handling Systems / Warehouse Equipment
  • Battery OEMs Seeking Post-Sale Analytics & Lifecycle Data.

In an era where energy drives mobility, Trinetra Tsense empowers OEMs with advanced battery monitoring, offering real-time insights, proactive issue detection and longer battery life.

👉 Ready to optimize your battery performance and ROI? [Talk to Our Experts Now!]. Let’s build your battery intelligence, together.


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