Trinetra’s IIoT Solution for Machine Health Monitoring

Solution experts are leveraging advanced data management technologies to help customers allow them to transform their business, quickly and cost-effectively.

 Introduction

The client who is a major player in the manufacturing sector, wanted a solution to help their engineers to increase their visibility by monitoring certain parameters by integrating it via IoT platform. The client wanted to ensure their machines’ safety and smooth running and also Reduce the service cost while improving productivity. The client approached Trinetra to derive a suitable automated solution in machine health monitoring.

The Problem Outline

The client has a broad criterion to be satisfied in the IIoT solution. The remote asset monitoring system has to monitor parameters from remote locations to ensure real-time visibility of faults through alerts which would help to deploy service teams in time. The IoT device management software needs to automated alerts based on the business rules and also ensure the machine safety and smooth running of the machine or equipment by remote monitoring that will help reduce the service cost and improve productivity overall.

The client an OEM, required a centralised monitoring system on an IIoT platform to check specific parameters on the health of machines installed in different locations. The remote diagnostic system had to ensure real-time visibility of faults by alerts which are meant for their service team who will be deployed when needed, based on the real-time data generated.

The Solution Summary

As the client needed an automated machine health monitoring system, we decided to offer the solution based on the universal IoT platform. The Modular Solution for monitoring is built to achieve real-time visibility of machines connected to the platform. The software has enabled reliable secure bidirectional communication built on a robust data management system architecture. The remote asset monitoring system has Value Addition to maintain the machines performance and improve its life time.

The system is made to provide condition monitoring for the uninterrupted working of the machines installed and considering all required parameters to be in constant observation, whatever location they be. The customised IIoT solution ensures real-time updates and automated alerts when there is a discrepancy in parameters being monitored. The efficient and continuous operation of the equipment which ensures uptime and the customer satisfaction.

The Trinetra Industrial IoT Solution helps engineers to increase visibility by monitoring equipment via the machine health monitoring system that ensures improved efficiency of the machines and also quick ROI. Remote monitoring ensures there is less human intervention, providing good security via data awareness. The integrated module helps to improve capabilities and thus distinguish from competitors. The system with the assistance of the software’s remote diagnostics supports preventive maintenance which also reduces Turn Around Time (TAT) for service executives with quick fault detection.

Outcome / Result

• OEM Software built by in-house developer to match customer requirements
• A tailor-made and customised solution, specific for your business needs/pain points
• Data-driven results and trends used for timely, quick decision-making
• With domain expertise, the solution experts work closely to offer value addition to your business
• Expertise in 3rd party device integration and on single unified powerful platform
• The system offers expectation based monitoring & custom based reporting

Takeaways

• Improve machine performance by monitoring on 24/7 basis
• 60% reduction in time and cost spent for services
• Reduces Service TAT by 70% by instant alerts and remote diagnosis
• Reduces Service request by 65% by improving product quality and uptime.

Conclusion

Trinetra tSense has been able to provide a customised solution to the client with their expertise and experience. To meet all their requirements, the highly automated IIoT platform helps to remotely monitor numerous parameters providing visibility in real-time at all times. The bidirectional communication protocol used by the IIoT platform transmits necessary data for analytics on the robust data management system architecture. This solution offers value addition to client in the maintenance of the machines, in its performance and in improved life span of the machines installed. It allows the client to transform their business quickly and cost effectively.

For more information and details regarding our IoT solutions, please contact us. Otherwise kindly fill up and send us the enquiry form. Our team will get back to you as soon as possible.