Introduction

As a pioneering precision machining manufacturer, we specialize in delivering customized and cost-effective solutions across diverse sectors such as automotive components, agricultural equipment and textiles

The Problem Outline

Client aimed to manufacture smart, connected products that deliver its customer value and define its competitive positioning.  In specific, their Technical VP approached us asking for Industrial IoT solution to remotely access the machine data down to the device level.

Their requirement was to make use of this IOT technology and increases the efficiency of the machines, by integrating machines with different sensing devices that send data to software, makes it very easy to monitor the functioning of every machine, and use the results obtained effectively to make changes.

The Solution Summary

Our IIoT solution enabled real-time monitoring and control of the machinery. This technology breakthrough allowed end users to achieve full visibility into their operations, ushering in predictive maintenance, instantaneous diagnostics, and dynamic tuning control. The pivotal advantage was the user-friendly, automated diagnostic web pages that streamlined critical tasks. This feature proved invaluable, enabling clients to monitor machinery performance, optimize operations, and proactively schedule data-driven maintenance and equipment upgrades.

Outcome / Result

• Seamlessly Integrated IoT Devices: We eliminated any hurdles in user experience by seamlessly integrating IoT devices into the machinery infrastructure
• Automation Based on Real-Time Data: Real-time machine condition data enabled automated processes that respond dynamically to operational changes
• Transition to Calendar-Based Maintenance: Shifted from reactive maintenance to a proactive calendar-based approach, ensuring optimal machinery health
• Elevated Product Quality and Reduced Maintenance Costs: With data-driven insights, product quality improved while maintenance costs saw a significant reduction
• Exponential Increase in Service Revenue: The implementation of our IIoT solution led to a remarkable 30.5% boost in services revenue
• Substantial Decrease in Maintenance Costs: Maintenance expenditures witnessed a remarkable 50% decrease, boosting overall cost-efficiency
• Uptime Soared by 23%: Predictive maintenance and real-time insights, downtime was minimized, leading to a substantial 23% increase in uptime

Unlock the Potential of IoT with Us: We are your dedicated industrial IoT solution provider, offering tailor-made systems that transcend mere connectivity. Embrace our expertise to leverage the transformative power of Industrial IoT and unlock unparalleled operational efficiency. Reach out to us and embark on a journey that promises exceptional value and growth.

Introduction

A leading  Industrial manufacturer utilising solar panels to produce green energy for meeting out their energy consumption

The Problem Outline

Client was in need of Industrial IoT platform, a remote and real-time monitoring system to automatically track their solar PV system’s performance, identify anomalies if any and gain full control over the system without actually being present there.

• They need to monitor the real time power generation by Solar Plant in one dash board
• Know the issue in real time and take corrective action immediately
• Monitor the performance ratio against forecast generation
• Send alerts for deviation from standard condition
• Automatic monthly power generation report to respective users

The Solution Summary

We connected & configured MODBUS slave along with other components and enabled the client with IOT based solar power panel monitoring solution.

get PV system embedded with software, network connectivity and sensors to collect, monitor, and exchange data.

Allowed the client to Keep track of weather conditions at your plant location to understand or predict power generation.

This data logger equipped them with beneficial insights to make data-driven decisions. They could gather real-time information, analyse the past data, compare the trends based on multiple parameters and observe any fault.

Further, using this intelligent monitoring platform they could easily initiate preventive maintenance, map out the cause of the accident and the location where the breakdown occurred.

• Minimise operational expenses & accommodate the surging needs with each passing year
• Unleash the potential of a solar system and helps reap maximum through the installation.
• Allows users to access stored data and make informed decisions in a timely manner.
• Get to know how the weather has impacted energy production in the past, and what you might expect in the future
• Manage multiple solar plants in different cities or regions & Tap maximum amount of energy

Our industry proven, IoT based Solar Tracking System and intelligent software solution helped client to do Web-based remote monitoring of solar array performance, battery load, and environmental data from sensors. For more information on our IOT based Solar Energy Monitoring System callus at +91 8144714445 or leave us an enquiry.

Undergo a transformation called Fourth Industrial Revolution, or Industry 4.0. New technologies are not only impacting manufacturing effectiveness but also equipping businesses with the ability to identify smarter ways to work and control remotely

Introduction

We were approached by the Technical Head of a manufacturing company for an IIoT based solution to boost their machines’ operational efficiency on the production floor. They were aiming to understand and asses the performance of their machinery to improve manufacturing effectiveness and also equip them with the ability to identify smarter way to work and control their equipment remotely.

The Problem Outline

The client gave our team a briefing in order to spell out their requirements to address their challenges or pain points. The company required to monitor equipment usage and machine health to enable them to asses’ performance and productivity. They also required data to understand the performance of their equipment in order to improve product design and to ensure customer satisfaction in their product range. The remote asset monitoring system they envisaged would help them analyse the critical data from the machine via various sensors to improve uptime and also gives maintenance teams a better understanding of the equipment’s servicing needs.

The Solution Summary

The Trinetra tSense team set about to frame the customised solution based on the universal IoT platform of tSense. The software will draw data straight from the machines for accurate data analytics, for the technical team. The team will check feasibility and do a Proof of Concept to decide on the customisation needed. It helps in getting quick RoI.

This solution will provide maintenance team with a data to adopt a proactive service schedule or to follow a predictive maintenance management approach that would eventually improve uptime. The IIoT software gives maintenance managers a better understanding of when an equipment needs to be serviced or replaced. This remote health machine health monitoring system thereby reduces the service cost and improve productivity of the machine. It helps the engineers to increase visibility, like by monitoring the solenoid valve in a machine, which is related to expertise in IoT for machine health monitoring.

Another objective satisfied by a real-time condition monitoring system is to improve machine capabilities and help the brand to be unique from their competitors. The remote diagnostics tool helps to reduce turnaround time for service executives with quick fault detection by the IoT devices fitted in the system. For example, it reduces cost occurrence and spending for transformers by using preventive maintenance Overall, the company benefits by improved machine efficiency and saves time using remote diagnostics to know Maintenance activities from centralized location.

Solution Outcome / Result

• OEM Software built by in-house developer to match all customer requirements
• A customised solution, specific for your business needs/pain points
• Data-driven results and trends found are used for timely, quick decision-making
• Domain expertise of the experts who work closely to offer value addition to your products
• Expertise in 3rd party device integration, on single unified powerful platform
• The software offers expectation based monitoring & custom based reporting

Trinetra tSense has been able to provide a customised solution to clients, thanks to the expertise and experience got in various industries. To meet all their requirements, the automated IIoT platform helps to remotely monitor numerous parameters providing visibility in real-time, at all times, and adding on a number of assets. We offer a Modular Solution for monitoring and to achieve real-time visibility of Machines like Distribution Transformers.

The bidirectional communication protocol of the IIoT platform, also transmits/captures all necessary data for analytics, supported and run on a robust data management system architecture. This solution offers value addition to client besides improving machine performance and improving its life span, allowing to transform the business quickly and cost effectively. Our IIoT solutions will help to:

• Improve machine performance by monitoring 24/7
• A 60% reduction in time and cost spent for service
• Reduces Service TAT by 70% by instant alerts and remote diagnosis
• Reduces Service request by 65% by improving product quality

New technologies are not only impacting manufacturing effectiveness but is also equipping companies to work intelligently and remotely.

Please contact our team for more details regarding IoT solutions we now offer to various sectors. Otherwise you can kindly fill up and send the enquiry form available online.

For electric vehicles, asset tracking and condition monitoring are critical to ensure real-time visibility into the state of and location of assets.

Introduction

A major player in the manufacturing sector, the client who approached us is manufacturing Electric Vehicles (EVs). The client wanted a solution to gain increased their visibility of the EVs by monitoring the energy level and health of the battery. The client wanted a solution to ensure their EVs’ safety, identify potential theft, ensure smooth running and reduce the service cost.

The Problem Outline

The client had given us their pain points and challenges to considered to develop the solution. The solution is based on our IoT enabled remote asset monitoring system which has to ensure real-time visibility of faults by monitoring parameters from remote locations, such as condition monitoring, checking EV battery health charging status, measuring energy usage level and Identifying Potential Thefts. Using telematics, the solution can track critical electric vehicle data generated which would be helpful to fleet managers. The solution we offer is built on the Particle IoT Platform for rapid deployment and customization. It is a scalable application that can accommodate additions to the fleet.

The Solution Summary

As the client required an automated asset monitoring system, we offered the solution based on our universal IoT platform to improve capabilities and be unique from the competitors. The software for monitoring aims to achieve real-time visibility of EVs connected to the platform. It can reduce cost occurrence and the spending for EV, using preventive maintenance and service schedules.

The real-time monitoring system can reduce Turn Around time for service executives, with quick fault detection. It improves efficiency and at save time using remote diagnostics enabled in the software. Developing a Modular Solution for monitoring vehicles and to achieve real-time visibility of EV the real-time monitoring system enables reliable secure bidirectional communication. Having a robust data management system architecture, the Value Addition helps to maintain the vehicle performance and improve life time of EVs.

The customised IIoT solution is made to provide condition monitoring, ensure real-time updates and automated alerts when there is a discrepancy detected in parameters being monitored. The Solution helps the maintenance engineer to increase his visibility by monitoring specific metrics by integrating them to the IIoT platform. The client gets to connect with the expertise in IoT, to know more about things related to EV health monitoring. The solution thereby offers quick ROI, as it helps to improve the equipment’s efficiency. Before development of the system we check feasibility and do a Proof of Concept for the client.

Outcome / Result

• OEM Software is built by in-house developer to match customer requirements
• A tailor-made and customised solution, specific for your business needs/pain points
• Data-driven results and trends used for timely, quick decision-making
• With domain expertise, the solution experts work closely, to offer value addition to your business
• Expertise in 3rd party device integration and on single unified powerful platform
• The system offers expectation based monitoring & custom based reporting

Conclusion

Trinetra tSense has been able to provide a customised solution to the client with their expertise and experience. To meet all their requirements, the automated IIoT platform helps to remotely monitor numerous parameters providing visibility in real-time, at all times of a number of assets. The bidirectional communication protocol of the IIoT platform transmits necessary data for analytics run on the robust data management system architecture. This solution offers value addition to client in the maintenance of the machines, equipment or vehicles, in its performance and for its improved life span, allowing to transform the business quickly but cost effectively.

Solution experts are leveraging advanced data management technologies to help customers allow them to transform their business, quickly and cost-effectively.

 Introduction

The client who is a major player in the manufacturing sector, wanted a solution to help their engineers to increase their visibility by monitoring certain parameters by integrating it via IoT platform. The client wanted to ensure their machines’ safety and smooth running and also Reduce the service cost while improving productivity. The client approached Trinetra to derive a suitable automated solution in machine health monitoring.

The Problem Outline

The client has a broad criterion to be satisfied in the IIoT solution. The remote asset monitoring system has to monitor parameters from remote locations to ensure real-time visibility of faults through alerts which would help to deploy service teams in time. The IoT device management software needs to automated alerts based on the business rules and also ensure the machine safety and smooth running of the machine or equipment by remote monitoring that will help reduce the service cost and improve productivity overall.

The client an OEM, required a centralised monitoring system on an IIoT platform to check specific parameters on the health of machines installed in different locations. The remote diagnostic system had to ensure real-time visibility of faults by alerts which are meant for their service team who will be deployed when needed, based on the real-time data generated.

The Solution Summary

As the client needed an automated machine health monitoring system, we decided to offer the solution based on the universal IoT platform. The Modular Solution for monitoring is built to achieve real-time visibility of machines connected to the platform. The software has enabled reliable secure bidirectional communication built on a robust data management system architecture. The remote asset monitoring system has Value Addition to maintain the machines performance and improve its life time.

The system is made to provide condition monitoring for the uninterrupted working of the machines installed and considering all required parameters to be in constant observation, whatever location they be. The customised IIoT solution ensures real-time updates and automated alerts when there is a discrepancy in parameters being monitored. The efficient and continuous operation of the equipment which ensures uptime and the customer satisfaction.

The Trinetra Industrial IoT Solution helps engineers to increase visibility by monitoring equipment via the machine health monitoring system that ensures improved efficiency of the machines and also quick ROI. Remote monitoring ensures there is less human intervention, providing good security via data awareness. The integrated module helps to improve capabilities and thus distinguish from competitors. The system with the assistance of the software’s remote diagnostics supports preventive maintenance which also reduces Turn Around Time (TAT) for service executives with quick fault detection.

Outcome / Result

• OEM Software built by in-house developer to match customer requirements
• A tailor-made and customised solution, specific for your business needs/pain points
• Data-driven results and trends used for timely, quick decision-making
• With domain expertise, the solution experts work closely to offer value addition to your business
• Expertise in 3rd party device integration and on single unified powerful platform
• The system offers expectation based monitoring & custom based reporting

Takeaways

• Improve machine performance by monitoring on 24/7 basis
• 60% reduction in time and cost spent for services
• Reduces Service TAT by 70% by instant alerts and remote diagnosis
• Reduces Service request by 65% by improving product quality and uptime.

Conclusion

Trinetra tSense has been able to provide a customised solution to the client with their expertise and experience. To meet all their requirements, the highly automated IIoT platform helps to remotely monitor numerous parameters providing visibility in real-time at all times. The bidirectional communication protocol used by the IIoT platform transmits necessary data for analytics on the robust data management system architecture. This solution offers value addition to client in the maintenance of the machines, in its performance and in improved life span of the machines installed. It allows the client to transform their business quickly and cost effectively.

For more information and details regarding our IoT solutions, please contact us. Otherwise kindly fill up and send us the enquiry form. Our team will get back to you as soon as possible.

The deteriorating water environment demands new approaches and technologies to achieve sustainable and smart management of urban water systems.

Introduction

The client hails from the manufacturing industry, specialising in the manufacturing of sewage water treatment plants and has a client list spread over the country in a potential market for water management. The deteriorating water environment demands new approaches and technologies to achieve sustainable and smart management of urban water systems. The company approached Trinetra for automated solution to monitor their treatment plant with remote monitoring technology. The real-time monitoring is the improve the performance and working of the plant at lesser cost and effort.

The Problem Outline

The client required a centralised monitoring system to check the specified parameters on the health of their water treatment equipment continuously, that are placed at various locations. The company wanted to ensure real-time visibility of faults indicated through alerts meant for their service engineers who have to deploy their service teams when needed, based on this monitoring system.

The Solution Summary

Because the client wanted an automated machine health monitoring system, the Trinetra team decided to provide the solution running on the universal IoT platform to provide condition monitoring, considering all required parameters to be in constant observation, especially for the uninterrupted working of the sewage water treatment plants the client has installed in various locations across the country.

The customised IIoT solution ensures real-time updates and automated alerts when there is a breach or variation in parameters being monitored in real-time. The system ensures the efficient and continuous operation of the equipment which ensures the customer satisfaction level is maintained.

The Solution helps the engineer to increase his visibility by monitoring equipment & integrating them to the IIoT platform. The machine health monitoring system ensures improved efficiency of the machines and also for quick ROI. Remote monitoring ensures there is less human intervention and risk, providing better security through data awareness for the OEM.

The integrated system helps to improve Machine capabilities and to be unique from other competitors. The system reduces cost occurrence and other spending for equipment using preventive maintenance which improves the efficiency. It also reduces Turn Around Time (TAT) for service executives with quick fault detection done with the assistance of the software’s remote diagnostics.

Outcome / Result

• OEM Software built by in-house developer to match customer requirements
• A tailor-made and customised solution, specific for your business needs/pain points
• Data-driven results and trends used for timely, quick decision-making
• With domain expertise, the solution experts work closely to offer value addition to your business
• Expertise in 3rd party device integration and on single unified powerful platform
• The system offers expectation based monitoring & custom based reporting

Takeaways

• Improve machine performance by monitoring on 24/7 basis
• 60% reduction in time and cost spent for services
• Reduces Service TAT by 70% by instant alerts and remote diagnosis
• Reduces Service request by 65% by improving product quality and uptime

Conclusion

Trinetra tSense has provided a customised solution to the client, meeting all their requirements and supported by the highly automated IIoT platform. The modular solution helps to remotely monitor numerous parameters providing visibility in real-time and continuously. The bidirectional communication protocol used by the platform generates the needed data for analytics provided by the robust data management system architecture. This offers value addition to client in the maintenance of the machines, in its performance and improved life span of the equipment installed.

For more information and details regarding our IoT solutions, please contact us. Otherwise kindly fill up and send us the enquiry form. Our team will get back to you as soon as possible.

Trinetra’s IIoT Solution helps the engineer to increase his visibility by monitoring Solenoid Valve (Active/Inactive), Water Level, Pressure. These critical parameters are monitored live to alert the respective engineers on time, which can save Machine Failures and also improves its efficiency.

Introduction

The client is an original equipment manufacturer of surge vessel equipment with a large client list spread over the country. The client approached us for automated solution to monitor their equipment remotely in real-time. This monitoring is to improve the performance of their products and detect any issues arising by way of remote diagnostics and control.

The Problem Outline

• Connect to various platforms and automate the process
• Supports Data analyses and predicts future forecast

The client required a centralized solution or system to monitor their assets or equipment continuously.

To ensure real-time visibility their service engineers needed to monitor all critical parameters continuously to detect faults through alerts triggered by the system. the software solution they sought has to connect to various platforms and automate most of the process. The system they required should support data analyses and predict with future forecast.

The solution they required is available on our IoT platform which can be customized as per their requirement. The other objective of the solution is to improve capabilities to be unique from their competitors. the client also aimed at reducing cost occurrences and the spend for preventive maintenance. They wanted to improve machine efficiency and save time using remote diagnostics. They wanted to reduce turn-around time for their service executives with quick fault detection by the system.

The Solution Summary

Considering that the client wanted an automated equipment health monitoring system, we decided to provide the solution on a single unified platform to monitor all required parameters. The monitoring system, will ensure real time updates and alerts that result in increased data awareness to properly monitor all their assets with data security and reduce manual intervention. We provided a modular solution for monitoring and to achieve real-time visibility of equipment and machines and which is enabled with secure bidirectional communication. The robust architecture for data management helps to maintain the machine’s performance and improve its life span, which can deliver value addition to customers and the OEM.

Outcome / Result

• OEM and Software built by in-house developer to match customer requirements
• A tailor-made and customized solution, specific for your business needs
• Data-driven results and trends for timely, quick decision-making
• With domain expertise, the solution experts work closely to offer value addition to your business
• Expertise in 3rd party device integration and on single unified powerful platform
• The system offers expectation based monitoring & custom based reporting

Takeaways

• Improve machine performance by monitoring in 24/7 basis
• 60% reduction in time and cost spent for services
• Reduces Service TAT by 70% by instant alerts and remote diagnosis
• Reduces Service request by 65% by improving product quality

Conclusion

Trinetra tSense has provided a single unified software package to the client, customized for all their requirements and supported by the highly automated IIoT platform. The modular solution helps to monitor numerous parameters remotely and in real-time, continuously. The bidirectional communication protocol generates all relevant data for analysis. This offers an improved post-sales customer experience that is valuable to the Original Equipment Manufacturer and for their surge vessel equipment.

• For more information regarding our IoT solutions, contact us. You can also fill up and send us the enquiry form. Our team will ger back to you as soon as possible.
• Visit our website for more details on Trinetra t-Sense’s customised solutions and the universal platform for Io/t projects we provide (https://www.trinetratsense.com/).

Client testimonials

Trinetra’s IIoT based solution is significant value addition to our product portfolio. Being an OEM, our engineers needed a system to continuously monitor our surge vessel equipment remotely. The solution has features for continuously monitoring all parameters. This system on the IoT platform can integrate with other devices and systems. It enables alerts for failures, discrepancies and emergencies, helping us to rectify by remote operation. We expect to continue this beneficial relationship.

– Technical Engineer

Trinetra’s IIoT Solution helps the engineer to increase his visibility by monitoring transformers and rectifying its issues remotely. Those engineers who cannot continuously keep an eye on transformers are provided with Trinetra’s solution which has continuous communication with the assets, especially during emergency conditions of distribution transformer, through GSM/ GPRS module

Introduction

The client is a prominent manufacturer of Distribution Transformers with a customer-base spread across the country. The client approached us for a solution to continuously monitor their assets remotely, in real-time, to improve on performance and correct any issues occurring by remote diagnostics and rectification.

The Problem Outline

The client desired a centralised solution or system to monitor their machines activity continuously. The company’s service engineers required to monitor all critical parameters and ensure real-time visibility of faults through alerts to proactively rectify faults for efficiency and uptime. Therefore, the software application they sought should be accessible by multiple users in real-time on the IoT platform. This system helps them to connect to various platforms and also automate the processes involved. This is a secure system that Supports Data Analysis. With predictive analysis it predicts future forecast solutions.

The company wanted to improve machine capabilities and thus be unique from competitors. This will reduce cost occurrence and spending for transformers’ uptime using preventive maintenance. The solution helps to reduce Turn Around Time for service executives with quick fault detection. It aims to Improve the machines efficiency and saves time using remote diagnostics.

The Solution Summary

What the client required is a single unified platform to monitor all the parameters they considered important for an automated health monitoring solution for their equipment.

The solution developed, ensures real time updates and alerts that resulted in maintaining all their assets in a single platform to reduce manual intervention and improve data security.

The other benefit is overall increase of data awareness, improved brand value and it ensures uniqueness in a competitive market, besides improving ROI for the client.

The system has Modular Solution that helps in monitoring and achieving real-time visibility of machine’s data that is enabled with the reliable secure, bidirectional communication, built on a robust data management system & architecture.

The solution offers Value Addition for the OEM, to maintain the machines’ performance for a longer time and improve life-span of assets.

Outcome / Result

• OEM and Software built by in-house developer to match customer requirements
• A tailor-made and customised solution, specific for your business needs
• Data-driven results and trends for timely, quick decision-making
• With domain expertise, the solution experts work closely to offer value addition to your business
• Expertise in 3rd party device integration and on single unified powerful platform
• The system offers expectation based monitoring & custom based reporting

Takeaways

• Improve machine performance by monitoring 24/7
• 60% reduction in time and cost spent for services
• Reduces Service TAT by 70% by instant alerts and remote diagnosis
• Reduces Service request by 65% by improving product quality

Conclusion

The client is now provided a single unified software by Trinetra, customised for all their needs supported by the highly automated IIoT platform that helps to monitor numerous parameters, remotely in real-time. The system generates relevant data for analysis, offers improved post-sales customer experience by the Original Equipment Manufacturer.

Client testimonials

As an OEM company we were looking for a system to continuously monitor our transformers remotely and Trinetra’s IIoT based solution was impressive with value addition to our portfolio. The features of the monitoring system on the platform could integrate with other devices and protocols, enabling us to rectify issues remotely and also get alerts for failures, discrepancies and or emergency situations. We look forward to a long term relationship hereafter.

– Chief Technical Manager

Real-time visibility of data for the client & the end-customer to track & monitor measurement & control data including Temperature, Humidity, Dew point or Pressure. Also, there was an absence of a notification engine to alert end-customers in case of abnormal conditions.

Introduction

The client is a manufacturer and distributor of industrial machines, seeking a centralized solution for easy monitoring of Industrial Machines for visibility and support for data management for them and the end-customer.

The Problem Outline

The client wanted a centralized solution for easy monitoring of their products. Ensure real-time visibility of data both for them and their clients. They needed their industrial machines to be Connect to various devices. The solution they needed should Supports Data Management and the application needed a secure single sign-in authentication. This solution will help them to be distinct from other competitors and improve upon their market value as well as improve brand value.

The Solution Summary

After carefully assessing the requirements of the client, we decided they needed an automated single powerful solution. This solution also ensures quick integration and implementation for the client. We decoded pm a high-end Azure-based IoT solution which is scalable for remote monitoring of assets of the client. This monitoring and tracking system would Save Time and improve security for the assets of the company besides improving data awareness for the management. This real-time visibility of data for the client and the end-customer helps to track & monitor, measure& control data, that included metrics on Temperature, Humidity, Dew Point or Pressure. By adding a notification engine, the system is capable to alert end-customers in case of abnormal conditions or deviation. The software application runs 24×7 and accessible in real-time on the IoT platform by multiple assigned users.The client saw a Demo to know how beneficial the IIoT solution can support them to automate and simplify their work and is scalable to accommodate more machines and users. The system provided quick ROI and improved the machine efficiency besides improving the life-span of the machinery.

Outcome / Result

• An OEM Software built by in-house developer matching customer requirement
• Tailor-made and customised solution made specific for the business needs
• Data-driven results and trends for timely decision-making
• Domain expertise and Solution experts working closely, to provide value to the business
• Comes with 3rd party device integration expertise; Azure-based IoT solution
• Expectation based monitoring, custom based reporting system 

Takeaways

• Improve assets performance by monitoring them 24/7
• 60% improvement in knowing about machine trends
• Improves data security and safety
• Know the current status through automated process
• Reduces Service TAT by 70% by knowing the error in advance
• Reduces service request by 65% by improving product quality 

Conclusion

The Original Equipment Manufacturer is now supported by a unified software that is tailored to their industry’s requirements. As an Azure-based IoT solution, the automated solution helps client/OEM to monitor a number of parameters in real-time over a universal platform. It thus offering real value addition to the products and the end-users. The solution improves their technical capabilities and to be unique from his competitors. This also resulted in maintaining all their assets on single platform. IIoT actually reduces manual intervention and improves data security. IIoT solutions will a trending factor in the Industry 4.0 environment. 

Client testimonials

“We opted for the IoT enabled platform that Trinetra provided to enable our monitoring system. At the same time, we got value addition to our products and saved on maintenance costs as the sensors and connected devices provided alerts on various parameters. It also provided data visibility that warned us of impeding failures or identified discrepancies.”

– Chief Technical Officer

Smart IoT Solutions support to ensure product safety during container journey with less investments for automation and monitoring

Introduction

The client is a truck body building manufacturer involved in manufacturing container bodies who needed a centralized solution for tracking and monitoring their finished containers post-sales. The objective was for value addition to their assets, plus to improve market and brand values.

The Problem Outline

The client wanted to distinct from their competitors and improve upon their market value and be unique. The company aimed at ensuring safety of their containers during its journeys. They sought a centralized solution for easy monitoring of these moving assets on a 24×7 basis with the support of a software. This also will help to reduce theft or pilferage from the containers. They wanted an overall improvement in brad value and to result in quicker ROI.

The Solution Summary

After thoroughly appraising the needs and requirements of the client, we concluded they needed a Modular Solution for monitoring and ensuring the safety of goods inside the containers being transported with improved centralized visibility, via e-lock, door sensors and camera. This system aimed at reducing manual intervention and improve security for containers using GP tech.

The solution platform enabled support by connecting all 3^rdparty equipment via Trinetra devices and enable installed with centralized monitoring and storage of data. The technological advances and innovations enabled by connected devices is enhanced by massive computing power now available and seamless wireless accessibility.

The system supports the modern concept of lean, efficient operations and helps overall improved brand value and product safety. This software helps value addition to improve productivity and performance which results in quicker ROI. It improves the client’s market value and be unique from his competitors. The OEM will also benefit from better life span of their products.

By unifying all the sensors to single software on an IIoT platform that is pre-built, the solution has helped the client to know all critical error alerts instantly. They also know the trend of violations or alerts over a period. Fleet Managers know the current status of the sensors via the software on a 24×7 basis.

Outcome / Result

• An OEM Software built by in-house developer matching customer requirement
• Tailor-made and customized solution made specific for the business needs
• Data-driven results and trends for timely decision-making
• Domain expertise and Solution experts working closely, to provide value to the business
• Comes with 3rd party device integration expertise
• Expectation based monitoring, custom based reporting system 

Takeaways

• Improve market value by 50%
• 60% reduction in theft or unwanted wastages
• Improves product safety during transit by 70%
• Know current status through automated process
• Improve AMC by 70%
• Increases Market Sales by 65% 

Conclusion

The Original Equipment Manufacturer, who is a maker of built containers, is now supported by a unified software that will meet their requirements. The automated solution helps to monitor movement and other parameters in real-time, thus offering real value addition to end-users. 

Client testimonials

“Trinetra provided us with a platform and monitoring system that give value addition to our products, putting our assets on to a new level of sophistication. Our moving assets are benefited by the sensors and devices monitoring specified parameters to enable good visibility into operations.”

– Marketing Director