Smart IoT solution for remote monitoring of sewage water treatment plants

The deteriorating water environment demands new approaches and technologies to achieve sustainable and smart management of urban water systems.

Introduction

The client hails from the manufacturing industry, specialising in the manufacturing of sewage water treatment plants and has a client list spread over the country in a potential market for water management. The deteriorating water environment demands new approaches and technologies to achieve sustainable and smart management of urban water systems. The company approached Trinetra for automated solution to monitor their treatment plant with remote monitoring technology. The real-time monitoring is the improve the performance and working of the plant at lesser cost and effort.

The Problem Outline

The client required a centralised monitoring system to check the specified parameters on the health of their water treatment equipment continuously, that are placed at various locations. The company wanted to ensure real-time visibility of faults indicated through alerts meant for their service engineers who have to deploy their service teams when needed, based on this monitoring system.

The Solution Summary

Because the client wanted an automated machine health monitoring system, the Trinetra team decided to provide the solution running on the universal IoT platform to provide condition monitoring, considering all required parameters to be in constant observation, especially for the uninterrupted working of the sewage water treatment plants the client has installed in various locations across the country.

The customised IIoT solution ensures real-time updates and automated alerts when there is a breach or variation in parameters being monitored in real-time. The system ensures the efficient and continuous operation of the equipment which ensures the customer satisfaction level is maintained.

The Solution helps the engineer to increase his visibility by monitoring equipment & integrating them to the IIoT platform. The machine health monitoring system ensures improved efficiency of the machines and also for quick ROI. Remote monitoring ensures there is less human intervention and risk, providing better security through data awareness for the OEM.

The integrated system helps to improve Machine capabilities and to be unique from other competitors. The system reduces cost occurrence and other spending for equipment using preventive maintenance which improves the efficiency. It also reduces Turn Around Time (TAT) for service executives with quick fault detection done with the assistance of the software’s remote diagnostics.

Outcome / Result

• OEM Software built by in-house developer to match customer requirements
• A tailor-made and customised solution, specific for your business needs/pain points
• Data-driven results and trends used for timely, quick decision-making
• With domain expertise, the solution experts work closely to offer value addition to your business
• Expertise in 3rd party device integration and on single unified powerful platform
• The system offers expectation based monitoring & custom based reporting

Takeaways

• Improve machine performance by monitoring on 24/7 basis
• 60% reduction in time and cost spent for services
• Reduces Service TAT by 70% by instant alerts and remote diagnosis
• Reduces Service request by 65% by improving product quality and uptime

Conclusion

Trinetra tSense has provided a customised solution to the client, meeting all their requirements and supported by the highly automated IIoT platform. The modular solution helps to remotely monitor numerous parameters providing visibility in real-time and continuously. The bidirectional communication protocol used by the platform generates the needed data for analytics provided by the robust data management system architecture. This offers value addition to client in the maintenance of the machines, in its performance and improved life span of the equipment installed.

For more information and details regarding our IoT solutions, please contact us. Otherwise kindly fill up and send us the enquiry form. Our team will get back to you as soon as possible.