IoT solution providers, including Trinetra TSense, have launched the Air Compressor Remote Monitoring and Maintenance Application, revolutionizing industrial air compressor management with real-time monitoring, remote diagnostics, and enhanced energy efficiency.

Key Features:

• Real-time Monitoring & Analysis: Remotely monitor key air compressor parameters (pressure, temperature, humidity, airflow) for performance and condition analysis, aiding in maintenance and optimization.
• Remote Diagnostics & Alerts: Advanced sensors detect issues early and send alerts to operators, reducing downtime and disruptions.
• Remote Control Anywhere: IoT-enabled app allows users to manage compressors remotely, providing flexibility for off-site equipment control.
• Energy Consumption Monitoring: Track real-time energy usage to identify savings opportunities and improve performance.
• Customized Reports: Generate periodic reports for insights on compressor conditions, guiding maintenance and efficiency decisions.

Industry experts praise the IoT-driven Air Compressor Monitoring System for boosting productivity, reducing maintenance costs, and minimizing downtime. It’s especially beneficial for OEMs and manufacturing facilities reliant on air compressors.

This IIoT application provides real-time insights and remote control, enhancing operational performance and profitability. As industries embrace automation and smart solutions, this innovation is a game-changer.

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Undoubtedly IoT based systems and software are becoming increasingly used across various sectors and industry leaders have been early adopters. Multi-locational monitoring systems for heavy equipment and heavy vehicles have gained significantly with this technological innovation.

Cranes, hoists and heavy equipment that are operated indoors or outdoors or are vehicle mounted, are in wide use across industries and sectors. The Remote Crane Monitoring Solution caters to this industry segment. To keep heavy material handling equipment, like cranes, excavators, hoists, etc. in top operating condition, Remote Crane Monitoring Solution is now a comprehensive IoT solution with Crane Preventive & Predictive Maintenance that helps to achieve productivity but at lower maintence cost and higher safety.

Easy to Deploy

This IoT-based software solution includes cloud-based data analytics, mobile app support and various sensors at the Edge. The system can easily be integrated or retrofitted on the various heavy material handling equipment such as HOT cranes, EOT cranes, JIB cranes, gantry cranes, bridge crane or on outdoor mobile cranes like container cranes, tower cranes, telescopic cranes, etc.

Benefits to OEMs

• The system can be customised to particular needs, crane specifications or crane models.
• Crane maintenance can be offered easily as it can be integrated or retrofitted as a solution to encounter competitors.
• Improve quality of customer support with crane life cycle management, reduces warranty costs with data analytics done remotely.
• Operating information collected automatically from sensors on various parameters helps assess machine condition and safety aspects continually.
• Helps to reduce unplanned downtime with crane maintenance scheduling.
• Refit solution can easily be integrated on existing cranes to facilitate proactive preventive service support.

Crane Monitoring Analytics

The crane monitoring system has integrated data analytics, reports and alerts in its working. The dashboard and reports are for daily operations and production information. The other functionality is setting and triggering of Alerts or alarms. The system uses email to send daily and weekly reports and has provision to extract reports from the web application interface. This alert mechanism would attract quick remedial or corrective action. Variations from the standard/set parameters will trigger alerts to allow timely preventive maintenance and replacements.

Trinetra T-sense foresees the demand for IoT based projects. IoT has great potential as it supports backward compatibility and integration, also known as IoT retrofitting as IoT tech is surely moving us towards Industry 4.0. Apparently, IIoT technology will benefit all those using it in the future, opening up new opportunities and revenue streams. T-sense has the expertise to offer customised solutions.

Industrial Internet of Things (IIoT) is revolutionizing industries worldwide. Each year, IoT Expos are organized globally to educate both the masses and industries about the advantages of industrial IoT. IoT solution providers and equipment manufacturers actively participate in these events to enhance their businesses. Industry leaders attend these expos to learn about IoT and its potential value for their sectors.

While information exchange is great, it raises the question: Is IoT truly necessary for industries? Here are some points that justify the need for IoT in industries:

• The Digital Imperative: Market research highlights the importance of digitization for operational excellence. IIoT solutions decrease costs and explore new revenue streams, making successful digitization the first step towards IIoT implementation.
• Resource Optimization: Global resources are depleting rapidly, affecting the economy and society. By optimizing manufacturing by just 2%, industries could add around $240 billion in value, equivalent to the GDP of several countries.
• Productivity as a Driver: Technology adoption is crucial for productivity and competitiveness, particularly in nations with high labor costs. Continuous improvement and maintaining competitiveness will drive investments in IIoT.

Connectivity is paramount in the realm of IIoT. Integrating sensors, equipment, machines and business systems transcends isolated information silos, enabling real-time data acquisition, storage, analysis and visualization in the cloud through digital gateways. However, building effective IIoT applications requires a deep understanding of manufacturing processes, business systems and core challenges. It involves leveraging IIoT technologies to devise optimized solutions that encompass all relevant aspects.

In conclusion, the indispensability of IIoT in industries is evident. IoT enhances efficiency, sustainability, and successful enterprise by optimizing resources. Embrace the transformative potential of IIoT to unlock a new era of operational excellence. Specifically, IIoT empowers OEMs and ODMs with operational visibility, efficiency and control, resulting in improved productivity, cost reduction  and enhanced customer satisfaction.

Trinetra T-sense offers secure and scalable IoT software solutions for manufacturing industries. Learn more by submitting the online enquiry form or sending us a request via email, and our team will contact you promptly.

As IoT can drive early demand for services and support, it is enabling OEMs (Original Equipment Manufacturers) and ODMs (Original Design Manufacturers) to extend their research and design processes with end-to-end solutions and capabilities. Adopting Industrial Internet of Things (IIoT) allows OEMs to compete effectively with not only third-party service providers but with in-house maintenance services, improving growth and profit margins for the companies involved. Leveraging the IIoT can bring numerous benefits to (OEMs) and (ODMs) in various industries. Here are some of the key benefits:

1. Increased operational efficiency:

IIoT enables OEMs and ODMs in real-time monitoring and data collection from equipment. It allows OEMs and ODMs to optimize production processes, minimize downtime, and improve overall operational efficiency. It helps identify bottlenecks, predict maintenance needs, and streamline their workflows.

1. Enhanced product quality:

IIoT allows for better product quality control through continuous monitoring of production parameters and equipment performance. Manufacturers can detect and address issues promptly, reducing defects and improving product reliability. Data analytics and machine learning algorithms can also be applied to optimize production and enhance quality.

1. Predictive maintenance:

IIoT enables predictive maintenance by collecting data from sensors embedded in machinery and equipment. This data can be analyzed to identify patterns and indicators of potential failures or maintenance needs. By addressing maintenance proactively, OEMs and ODMs can minimize downtime, reduce costs, and extend the lifespan of equipment.

1. Remote monitoring and control:

IIoT enables remote monitoring and control of manufacturing processes, allowing OEMs and ODMs to oversee operations from anywhere. This capability facilitates better collaboration, troubleshooting, and decision-making. It also enables experts to provide remote support and guidance to field technicians, reducing the need for on-site visits.

1. Supply chain optimization:

IIoT can provide real-time visibility into the supply chain, enabling OEMs and ODMs to track inventory, monitor logistics, and optimize material flow. This visibility helps minimize delays, streamline procurement, and improve overall supply chain efficiency. It also enables better demand forecasting and inventory management.

1. Cost reduction benefits:

IIoT can contribute to cost reduction in several ways. By optimizing processes, minimizing downtime, and reducing maintenance and repair costs, OEMs and ODMs can achieve significant cost savings. Additionally, improved resource utilization, better inventory management, and streamlined supply chain processes help reduce operational expenses.

1. Data-driven insights:

IIoT generates vast amounts of data that can be analyzed to gain valuable insights. By leveraging advanced analytics and machine learning algorithms, OEMs and ODMs can uncover patterns, identify optimization opportunities, and make data-driven decisions. These insights can lead to continuous improvement, innovation, and competitive advantage.

1. Enhance customer experience:

IIoT can enable OEMs and ODMs to offer value-added services to their customers. For example, connected devices can provide real-time monitoring, remote diagnostics, and predictive maintenance alerts, ensuring uninterrupted operations/uptime for customers. This enhanced customer experience and satisfaction promote long-term relationships.

In general, leveraging IIoT is a potential game changer as it can empower OEMs and ODMs with greater operational visibility, efficiency, and control, leading to improved productivity, reduced costs, and enhanced customer satisfaction. Trinetra T-sense offers secure, scalable IoT software solutions for OEMs. Our custom-made IoT-based solutions earlier delivered show our relevant expertise and experience in IIoT projects. Know more by submitting the enquiry form online, or just mail us a request and we’ll be get back to you.

The Modbus protocol is a popular standard for industrial automation systems and is extensively employed to enable communication among sensors, programmable logic controllers (PLCs) and computers. Modbus is a simple and robust protocol designed for transmitting data between devices over serial communication lines.

The protocol was first published by Modicon (now Schneider Electric) in 1979. This protocol is one of the oldest and probably the most popular automation protocol in the area of automation process and has since become a de facto standard for connecting various devices in industrial environments. Thus Modbus protocol plays a key role in IoT (Internet of Things) for several reasons and we see them below.

1. Wide Adoption of the protocol

Modbus has been widely adopted and implemented in industrial automation and control systems for several decades. Many existing devices and systems in industrial environments already support Modbus, making it a natural choice for integrating these devices into IoT solutions. This allows for easy connectivity and interoperability between legacy devices and modern IoT systems.

1. It is Simple and Lightweight

Modbus is a relatively simple and lightweight protocol, which makes it suitable for resource-constrained IoT devices with limited processing power, memory, and bandwidth. Its simplicity allows for efficient communication and minimizes the overhead associated with protocol implementation.

1. It is Flexible

Modbus supports both serial communication (such as Modbus RTU) and Ethernet communication (such as Modbus TCP). This flexibility enables the integration of a wide range of devices, such as sensors, actuators, and controllers, into the IoT platform or network. The protocol can also be easily used on different platforms, including microcontrollers, embedded systems, and industrial gateways.

1. It is Scalable

Modbus supports a master-slave architecture, where a single master device can communicate with multiple slave devices. This scalability allows for the creation of large-scale IoT networks where a central device can monitor and control multiple devices simultaneously.

1. Advantage of Interoperability

Modbus is an open protocol, meaning that its specifications and documentation are publicly available. This openness promotes interoperability between different vendors and devices, as they can implement the protocol based on the standard specifications. This interoperability simplifies the integration of devices from different manufacturers into IoT ecosystems.

1. Integration with Legacy Devices

Many industrial environments still rely on legacy devices that communicate using Modbus. By using Modbus in IoT solutions, such legacy devices can be easily integrated and connected to modern IoT platforms, enabling data gathering, remote monitoring, and remote control.

1. Offers a Mature Ecosystem

Modbus has a mature ecosystem with a wide range of tools, libraries, and software support available. This includes Modbus gateways, software libraries for implementing Modbus communication, and configuration tools for setting up and managing Modbus networks. The availability of the resources needed for Modbus protocol simplifies the development and deployment of IoT solutions.

Owing to not just its widespread adoption, but also its simplicity, flexibility, scalability, interoperability, and mature ecosystem, the protocol Modbus plays a key role in integrating legacy devices and enabling seamless communication in IoT deployments and projects, within industrial environments.

Trinetra T-sense offers secured and scalable IoT software solutions. Our custom-made IoT solutions delivered for various clients show our relevant expertise and experience in IIoT projects. Request a Demo Today.

The digital transformation we are witnessing the world over has revolutionised manufacturing industries in their work and operations. It has also created a need for new technologies and IoT stands in the forefront of change. Industries in manufacturing, transportation, automotive, energy and healthcare can really benefit from IoT technology by employing advanced analytical solutions and software applications in their process, daily work and operations.

Machines are the primary players in the manufacturing process. Industrial Internet of Things, also called IIoT, refers to connected machines and equipment integrated to a cloud hosted platform. It is by using industry grade applications and connectivity to monitor, collect and analyse data that IoT increase efficiency, profitability and cut cost for industry and businesses.

Data for Machine Monitoring

This manufacturing system, connected IoT platform, uses sensors and devices installed in the machines, systems and assembly or production lines to collect and transmit data or analytical information relevant for managers and technicians, that create great opportunities for the company or industry to solve problems, enhance performance and improve ROI. Analytics can yield insightful reports to help informed decision-making, problem-solving and recommendations for the industry leaders to manage their businesses competitively.

Some of the IIoT Monitoring Solutions that are being used include: Process Monitoring, Temperature Monitoring, Pressure Monitoring, Flow Monitoring, Water Quality Monitoring, Remote Asset Monitoring and Machine Health Monitoring. As factories become more automated, there is more potential for digitalising and gathering data. Machines and warehouses are getting interconnected seamlessly with IoT based solutions. Data analytics offer deeper information and data for applying Machine Learning and AI tools.

The benefits of IoT tech for manufacturing industry

Streamlines asset tracking and Location:

The sheer volume of assets needed to be tracked or monitored in industries, is a challenge. Mobile assets are also a challenge to locate. IoT tech answers these challenges with GPS and other technologies to develop solutions.

Supports Quality Control:

Quality Management involves monitoring processes and array of machine parameters like temperature, pressure, humidity, etc. The IoT platform supports all such tasks effectively and with better accuracy. IoT devices and sensors help to collect data for the quality control department to meet quality standards such as GMP and ISO.

Supports Warehouse Management:

Inventory management and Logistics are critical elements in manufacturing because of the changing demands, increasing complexity and rising costs. Sometimes investment of millions may not be successful as firms may fail to address or anticipate unique challenges in aspects like cost, speed, capacity and complexity.

Supports Predictive Management:

Predictive management helps manufacturers to avoid downtime and equipment failure. IoT helps to connect devices and machines to the internet for data collection and analysis in real-time. It helps to foresee and identify potential issues before they actually happen.

At Trinetra tSense we foresee the growing demand for IoT based solutions, as more adopters join in the fray. Industrial IoT solutions support backward compatibility and integration which is called IoT retrofitting. This technology is surely pushing industries towards Industry 4.0. Ostensibly, IIoT has a promising future for opening up innovative opportunities and new revenue streams for enterprises and individuals. Our team has the expertise to build customised IoT solutions for industrial clients. 

IT and software applications are increasingly used in our world. The Internet of Things is the latest application based tech that’s getting adopted across various businesses, sectors and enterprises. Multi-locational monitoring systems, using tech like GPS, for various equipment are rapidly gaining ground significantly impacted technological innovation. Cleaning and Floor Care Equipment too have joined the revolution. But can the Internet of Things make your floor care equipment really smarter and efficient?

Actually companies that invest in quality floor care equipment need to know the answer to this question. To get the right answer they need data and information. They also want to know if the machines are being used, when they’re being used and if they’re being used properly. But since the people responsible for knowing the answers are often hundreds of miles away from the work site, it’s nearly impossible to draw conclusions about floor care. Telemetry is an easy-to-use tool that provides companies with data needed that impact their bottom line. It’s a powerful way, as the tool gathers the information from various remote locations, to get you a good return on your investment, while properly training staff to operate more efficiently.

IoT solutions can connect a range of equipment

The answer is in connecting wirelessly all these cleaning equipment using a software which is cloud hosted and paves the way for the Internet of Things to play a vital role. The evolution of IoT has made it easier than ever to fetch information or data from remote places to a cloud based portal. The machines run normally without human interaction with data being gathered automatically. Asset management uses telemetry to track where floor care machines are physically located, how many hours it has run and use the data gathered to develop insightful reports and analytics.

Centralise platform has advantages

Such an IoT solution helps to manage cleaning equipment and operation from one platform and do more with less. Optimise cleaning resources for higher efficiency and standards. This solution caters to different requirements and schedules and even on-demand operations and can be mobile integrated. Data harnessed from floor cleaning machines offers actionable insights to implement performance based cleaning jobs. Machine uptime is critical for operations and contractors. Use the IoT platform to monitor in real-time the working of floor cleaning equipment remotely for maximum uptime, on-time maintenance, avert unplanned downtime, resource utilisation, customer satisfaction and support.

At Trinetra tSense we foresee the growing demand for IoT based projects, as in connected floor cleaning equipment. As more adopters join in the fray, IoT solutions support backward compatibility and integration which is called IoT retrofitting. The  IoT tech is surely pushing our world towards Industry 4.0. Apparently, IIoT technology will benefit us in the future, opening up novel opportunities and new revenue streams for enterprises and individuals. We have the team and expertise to build customised IoT solutions. Our website has more details. However you may submit an enquiry form, or email a request, and our we will contact you as soon as possible.

Over the years we have seen the industrial manufacturing sector boarding the digital bandwagon eagerly with spending on IoT skyrocketing. The reason is, the world is riding on a digital transformation wave and the benefits of hi-tech solutions have resulted in rapid growth and expansion for businesses, industries and services.

Notably, the Industrial IoT solutions create a paradigm shift in the way equipment monitoring, maintenance and replacement is handled by companies and enterprises. Implementing IIoT based applications by using the cloud platform, has helped OEMs to address key challenges proactively and effectively.

Data Unavailability and Poor Visibility

Original Equipment Manufacturers of any sector lack real-time visibility and data on how their equipment perform at the end customer’s site. This factor is crucial for product development and quality enhancement. Industrial IoT-based solutions integrate cloud-based data analytics, mobile app support and a network of sensors at the Edge to offer insight and visibility.

Managing After-Sales Service

Servicing the equipment sold and deployed at site is a challenge as the lack of data and information could result in more breakdowns or unplanned downtime. Information regarding equipment will help in getting the right person (skillset) to get the right job. Otherwise repeated visits to client location would be costly and non-remunerative.

Why Migrate from Legacy Applications?

OEMS are migrating their legacy applications to the IoT cloud platform considering the multiple benefits that can be realised.

• The cloud hosted IIoT solutions for OEMs offer easy migration without much disruption to business or factory operations.
• It offers a secured backup for data storage and the transition is also cost-effective as investing in IT infrastructure and servicing old software is costly and best avoided.
• Data hosted on the cloud offers better security and protection at all times.
• Cloud based info collects data from every equipment, production line, device, department, etc. to be processed/analysed in one place to produce and then access reports in real-time.
• Automate your data processing and integrate it with limitless sensors and devices without high costs or manpower to scale up.
• Develop and deploy applications on a customised platform to get real insights for all stakeholders and quick decision making.

IIoT Is Changing the Way Maintenance and Machine Replacement is Done

IIoT software can analyse data for the company’s maintenance management system to generate checklists, reports and work orders. More data from device sensors help to implement a host of new applications for reports, service and replacement to optimise performance, improve revenue and also save money.

• Sensors can offer condition based maintenance schedules and initiate automatic work request.
• Use predicted or scheduled downtime instead of halting operations to fix something during breakdown
• Automated alerts can be set and sent to relevant persons when there is discrepancy in the parameters monitored or data acquired.
• Continual monitoring of equipment will track data points like vibration rate, fluid levels, pressure, temperature, speed, inventory, etc. that will reflect the status of the equipment in real-time.

IIoT based projects. have great potential as it supports business growth offering backward compatibility and integration of existing systems, also known as IoT retrofitting. We are surely moving us towards Industry 4.0. Nevertheless, IIoT technology will benefit all adopters now and in the future, by identifying new opportunities and revenue streams. Trinetra tSense has expertise to build you customised solutions on the IoT platform. Our website will offer more details. Please submit the enquiry form, or email to us a request, and we will contact you.

The advent of Internet-connected sensors and smart facility management technologies have put impact on industry at large. By using IoT sensors and actuators, manufacturing industries can get benefitted, stakeholders and managers can make data-driven decisions. Manufacturers who add sensors to the components of their products can track performance and also spot if a component is likely to fail and minimize the risk of breakdown.

Most Industries seek ways to be energy efficient, one best way is ensuring machinery like Air compressors used for intensive job are upgraded with emerging Industrial Internet of Things (IoT). These upgrades are meant to boost their performance capability. IoT-enabled solutions for Compressor monitoring and controls.

Compressor Health Monitoring Using IOT

Air Compressor used across several industries require regular monitoring & maintenance to ensure operational efficiency. It’s an expensive asset that need proper maintenance and care to completely avoid, downtime that can occur over the course of a compressor’s life span.

Key Highlights Of Using IOT:

• Helps users to monitor energy consumption patterns in real time & optimize
• Equips you to operate your Air compressor from anywhere using mobile app
• Alerts on sensing abnormalities & ensuring air compressors are running smoothly

This data insight helps end-users identify relationships between operational variables and energy consumption. Making the use of Trinetra T-senses Air compressor remote monitoring system you will get comprehensive status report of the equipment including pressure, temperature, hours in operation etc

Air compressor manufacturers looking to implement IOT devices that enables predict node failures and upgrade service levels from mobile terminal can contact us or leave us an enquiry to know more.

More industries and businesses are realising the benefits of IoT based technologies and solutions, thus leading to increasing adoption, helping them to improve efficiencies and opening up new revenue streams.

Currently IoT-based environmental monitoring too is gaining favour. As urbanisation continues rapidly across the globe, the quality of life too gets affected. As a result, with pollution and wastage affecting our lives, there is increase awareness to curtail and manage this challenge. IoT based environmental monitoring system administers data generated and captured in rea-time and monitors processes to gain critical insights and support decision-making. As underlying technologies that make IoT are maturing it is getting easier to implement such systems, thus helping companies and organisations to gain new opportunities and improve operations for a sustainable future.

There are different types of environmental pollution happening, one is internal and the other external. IoT-based technology solutions have an answer to address both of them. A combination of advanced strategies, software applications, sensors and devices with connectivity and networking has been able to create the right IoT system for monitoring and managing, which is also evolving with time.

IoT based Industrial Environmental Monitoring systems make a difference.

Air Quality Monitoring

There is increasing pollution of air in both internal and external environments. In a closed office space or underground premises, the quality of air affects the health of the human occupants. Industrial units emit gases that are toxic at varying degrees, impacting the air quality of our environment. IoT provides sensors and devices to monitor and measure air quality, and the metrics got through the system can create change and influence decision-making for businesses, industries and organisations involved. Some of the present real-world monitoring includes carbon monoxide in buildings and homes and Methane monitoring in waste management and in agro sector. IoT has the most use cases in toxic gas detection and the data collection is used for predictive analysis.

Water Quality Monitoring

Water pollution is a challenge and it affects the health people in many ways. IoT based monitoring systems help to detect contaminants, pH levels, oxygen levels and other factors that matter here for a safe environment. Some of the use cases include – public water treatment monitoring, irrigation water monitoring and control, waste water and storm water monitoring, and others.

Energy Monitoring

Owing to the great demand for energy, energy monitoring is essential for conservation, which is a criterion for leading energy companies and providers. Clean energy solutions for sustainability are also related to this monitoring system. Businesses and industries use the IOT sensors and remote monitoring applications of the system for measuring efficiency and cost management.

IoT based solutions

IoT based solutions help drive growth while reducing harmful environmental impact. The combination of IoT sensors, edge computing, networking and wireless connectivity supports quick detection, critical data insights and remedial action. IoT based environment monitoring offers an innovative way to track, prevent and mitigate environmental challenges. It supports end-to-end project planning – from designing to prototyping, from procurement to system integration and deployment.

Trinetra T-sense foresees the demand for IoT related applications in many sectors. IoT based projects has great potential as it supports backward compatibility and integration, an opportunity known as IoT retrofitting. As IoT tech is getting increasingly empowered with smarter applications and innovations, we are surely moving towards Industry 4.0. Perceptibly, IIoT technology will benefit all who adopt it in the future, opening up new opportunities and novel revenue streams..

The team at Trinetra tSense have the expertise and experience in IIoT projects to offer you customised solutions. You can also submit the enquiry form available online, or just email a request to us and our executive will contact you to discuss the details of your requirement.